Way back in June, Tom Craver asked a question that deserves an answer. After much procrastinating, here's the answer.
The question was: How could planar assembly make a loose part that was not bonded to its neighbors, such as the rings in chain mail? Tom suggested that removable scaffolding could be used to hold loose parts in place. Though that should work, I don't think it will usually be necessary - in many cases, the problem will solve itself.
To review, planar assembly is a process of fabricating large objects by attaching small building blocks to one face of the product. If you stopped the process in the middle and pulled the product away from the assembly station, you would have a nice cross section through the interior of the product.
Planar assembly isn't perfect - there will be seams or joint lines between the building blocks. But there are very strong ways of mechanically joining blocks - I described one of them in my nanofactory paper. And it should be possible to make adequate seals simply by pressing together atomically precise surfaces.
The nice thing about planar assembly (which was developed by Eric Drexler and John Burch, and is illustrated in their nanofactory animation) is that the linear deposition speed remains constant regardless of the scale of the blocks, as long as the deposition machinery scales with the blocks. So you can use very small blocks - sub-micron, even - and still "extrude" your product quickly - perhaps as fast as a centimeter per second [ originally stated as a meter per second - see comments ]. Sufficiently small blocks will mostly evade damage from background radiation; will be buildable by a single mechanosynthesis workstation in a reasonable time (say, an hour); and will not be significantly affected by gravity, so can be picked up simply by touching them.
Anyway, back to Tom's question: If your 2D array of block-deposition machines is trying to build chain mail, and it builds a ring that (although interlocked) is not rigidly fastened to any other ring, won't the ring just flop around once it's built?
The answer to this depends on several factors. Probably the most important is the size of the ring (or whatever you're building). If it is small enough to be dominated by surface forces rather than gravity, then it will be stuck in place regardless of whether it's mechanically fastened.
Another factor is exactly how the block deposition machines interact with the product they're building. It seems likely that they will need to remain in contact with some recently-deposited blocks, so that the product doesn't just slip sideways out of alignment. Or, looked at another way, surface forces should make it easy to transfer a sub-micron block from one manipulator to another, assuming the manipulators and surfaces are precise, but difficult to let the block loose entirely, so the machinery will need to remain in contact with some blocks until they deposit others to grab instead.
So my picture of planar assembly is that growing products will be "stuck" to the surface until the fabrication is finished. The same applies to loose sub-parts of products. It's no harder, in general, to grow a loose sub-part within a product than it is to grow two products side by side on the same planar assembly surface.
There are, of course, exceptions. If there's some force that will torque the loose part sideways with enough force to pull it away from the machines, then the part will have to be supported. For large parts, the force might be gravity. For small parts, it could be surface forces - if the part is very near, but not touching, nearby parts. (Of course, if it is built to be touching, then it's somewhat fastened in place by the surface forces even if there's no mechanical or chemical joint.)
So there may, in some cases, be a need for support scaffolding, but in many cases it will be unnecessary - just build the parts unconnected to the product but attached to the planar assembly surface, release them from the planar assembly surface when they are completed, and continue building the rest of the product underneath them if you want.
Chris Phoenix
Recent Comments